INGENERO INDUSTRIAL AI DIGITAL ECOSYSTEM

Powering Smarter Refining & Petrochemical Operations

Deploy Ingenero's two distinct industrial AI product offerings: build custom no-code pipelines with IngeneroX Platform or monitor pre-configured asset models with IngeneroX360AI Process Suites .

13 Platform Agents

No-Code Toolkit

18 Process Suites

Asset AI Models

RELIABILITY SUSTAINABILITY PROCESS SAFETY GENERATIVE AI

Global Alliances

Our Partners

sabic

Westlake

lyondellbasell

FARABI
PETROCHEMICALS

INDORAMA

BP Bharat Petroleum

aspentech

HP HPCL

Honeywell

SABIC WESTLAKE LYONDELLBASELL CHEVRON FARABI INDORAMA BHARAT PETROLEUM ASPENTECH HPCL HONEYWELL SABIC WESTLAKE LYONDELLBASELL CHEVRON FARABI

Client Success Stories

Validated by Operations VPs & Plant Leaders

Separate, platform-specific client testimonials for IngeneroX and IngeneroX360AI.

Product Architecture & Selection Guide

Two Distinct Product Offerings

Compare Ingenero's two standalone AI platforms and determine which product offering fits your facility's operational goals.

PRODUCT 1 • NO-CODE TOOLKIT

IngeneroX Platform

A modular, drag-and-drop no-code software toolkit containing 13 Autonomous Agent tools. Engineered for process engineers to build custom calculation engines, trend charts, RAG copilots, and logic alarm dispatchers without software developers.

CHOOSE INGENEROX WHEN:

You need custom calculation pipelines for site-specific plant formulas.
You want a RAG GenAI Copilot (PENAI) trained on your facility's SOP manuals.
Your engineers run custom Python scripts (AlgoX) on live OPC tags.
You want to audit & tune existing DCS PID and APC control loop limits.

Architecture: 13 Autonomous Agents

Primary Users: Process & Control Engineers

PRODUCT 2 • TURNKEY SUITES

IngeneroX360AI Process Suites

Pre-configured, historian-connected AI process suites built for 18 specific industrial assets (e.g. Olefins Cracker, Delayed Coker, Ammonia Converter). Combines thermodynamic kinetic models, coking forecasts, and turnkey ROI dashboards.

CHOOSE INGENEROX360AI WHEN:

You need turn-key pre-configured AI for a specific asset (Coker, Olefins, Ammonia).
You require immediate furnace tube skin temp & coking thickness predictions.
You want plant-wide MILP steam network & power grid optimization (EnergyX360).
You want pre-built executive ROI dashboards and grade transition monitors.

Architecture: 18 Process Suites

Primary Users: Operations VPs & Plant Managers

No-Code Analytics Platform

Unlock the Power of Process Data. No Code. Real Time. Industrial Scale.

Simplifies the creation and deployment of AI/ML-powered solutions. Securely connect to plant data, automatically clean and process data with intuitive math logic, and visualize insights in real-time.

Interactive Sandbox

IngeneroX Agent Telemetry Console LIVE SIMULATOR

Select an agent on the left to inspect its real-time operational logic and DCS telemetry flows.

DataHubX

Ingestion layer

DataHubX establishes secure, real-time links to historians (OPC, IP21, PI System) with automated validation filters.

Historian Tags

OPC.PV_Feed_Flow_101.Value

Data Logic

OPC Ingestion & Buffer checks

Ingested Output

Status: Stream Connected [10s]

Digital Ecosystem Function: Handles OPC tag streaming to custom platform calculators.

|

Autonomous Process Suites

Explore Product Catalog

IngeneroX360AI Offerings Catalog

Deploy pre-configured process models and historian dashboards for specific petrochemical and refining assets.

Refinery

CDU-VDUX360

Crude and vacuum distillation unit preheat optimization and product draw yields tracking.

Refinery

FCCX360

Fluid Catalytic Cracking reactor optimizer monitoring catalyst activity and regenerator air limits.

Refinery Live Demo

COKERX360

Delayed Coker Unit spalling, drum levels, outage profiles, and compressor stability monitoring.

Petrochemical Live Demo

OlefinsX360

Cracking furnaces yield optimization, tube metal temperature (TMT) tracking, and run-length models.

Petrochemical Live Demo

MethanolX360

Catalyst aging curves, loop purge rates tracking, and water-to-carbon ratio models.

Petrochemical

MTBEX360

Methyl Tert-Butyl Ether reaction optimizer managing isobutylene conversion metrics.

Data Ops

MLOpsx360

Centralized pipeline managing automated retrains and pipeline evaluations of active models.

Asset Safety

ORAX360 / TAMX360

Turnaround manager and risk analyzer auditing parameters against process safety limits.

Asset Health Featured

ReliabilityX360

Predictive equipment health monitoring, bearing vibration analytics, and pump/compressor failure forecasting.

Petrochemical

PolymersX360

Grade transition manager tracking monomer slates to minimize off-spec transitional waste.

Petrochemical

EO/EGX360

Ethylene Oxide reactor model balancing selectivity constraints and carbon carbon offsets.

Petrochemical Live Demo

AmmoniaX360

Ammonia synthesis loop conversion and converter temperature profile optimizations.

Utility

ASUX360

Air separation unit compressor energy optimizer balancing nitrogen and oxygen draws.

Utility

BoilerX360

Steam boiler efficiency monitor balancing blowdown rates, combustion air ratios, and fuel headers.

Data Ops

WorkFlowX360

Real-time scheduling orchestrator coordinating DCS data flows and model runs.

Operator Assistant

GENAIX360

Large Language Model agent mapped over operational manuals and DCS history.

Energy NEW

EnergyX360

Real-time plant-wide energy & utility network MILP optimization for steam, power, boilers, turbines, and cooling systems.

Midstream NEW

GASX360

Midstream gas plant optimizer managing Ethane Recovery, Ethane Rejection mode, NGL fractionation specs, and gas processing operations.

Benefits Realization

Quantified value delivered from one-pager case studies by Ingenero process engineers.

OlefinsX360 (Furnace)

+1‑2%

Overall Ethylene Yield

From overall furnace system optimization

+10%

Furnace Run Length

Optimum feed and COT adjustment

5‑8%

Decoke Effectiveness

Pass level decoke optimization wrt burning

Basis: optimization covers furnace-level and downstream constraints; suggestions ensure smooth step-change implementation.

COKERX360 (Delayed Coker)

+3%

Production Increase

From optimized run length & efficient spalling

+8%

Furnace Run Length

Optimum feed and COT adjustment

5‑8%

Spalling Effectiveness

Spall timing on bottom TMT recovery

Basis: liquid yield, coke yield, fractionator recovery efficiency, specific steam generation, and wet gas compressor efficiency.

EnergyX360 (Utility Network)

2‑3%

Energy Bill Reduction

From compressor, BFW, turbines & CW optimization

3‑5%

Steam & Power Savings

Turbine–motor switchover and boiler load balancing

3‑4%

CO₂ Emissions Reduction

Net reduction across all optimization actions

Basis: MILP-optimized targets for boilers, turbines, compressors, CW and BFW within each plant's operating constraints.

Interactive Dashboards Showcase

IngeneroX360AI Process Suites

Industrial Case Studies

Review operational audits, energy reductions, and yield improvements validated at active customer facilities.

End-to-End AI Workflow Architecture

From initial engineering case configuration to automated sensor tag mapping, real-time model execution, dashboard rendering, and GenAI assistant workflows.

01

Case Configuration

Define asset hierarchy (furnace, auxiliary drums, fractionator, pass map, TMT). Configure heater geometry, tube grouping, burner type, and operating modes.

02

Tag Mapping & Ingestion

Plug-and-play historian connectivity maps DCS tags (TMT, pass flows, COT, feed rate, API slate, quench). Automated tag validation and steady-state framing.

03

Model Execution & Dashboards

Domain & ML agents compute coking rates, fouling, and KPIs against design baselines. Engineers assemble custom views and interactive trends on demand.

04

Actionable Insights & GenAI

Outputs delivered as ranked, quantified action tables (Effect vs. Cause vs. Suggestion). GenAI Assistant answers plant operational queries instantly.

Showcase Demo Videos Library

Select a Demo Video

Choose any video from the explorer list below to watch operational flows and dashboard features.

Industrial AI

Select a Demo Video

Click any item in the list below to learn about the respective module, virtual analyzers, and optimization goals.

-- MB --

Proof of Concept (POC) Program

RECOMMENDED / ZERO RISK

OPTION A: Free 30-Day POC Program

Deploy on any single asset (e.g. 1 Furnace / 1 Coker Train)

$0 Licensing Fee SAVE $750K USD

30 Days Free Runtime: Starts immediately after setup and calibration phase.
Full Feature Set: Access to all real-time model executors, tag mappings, and GenAI tools.
Guaranteed Transition: Roll out to a minimum of 4 projects only if success criteria are met.
Note: If adjudged unsuccessful, Ingenero bears all costs and retains only the right to display the client name & logo as a case study.

Download POC One-Pager (PDF) Apply for Free POC Program

OPTION B: Paid Private POC

Confidential Custom Validation

$750,000 USD Flat Fee

30 Days Runtime: Complete historian and process model deployment.
CONFIDENTIALITY: Strictly private execution (zero brand/logo showcase rights).
No rollout guarantees or commitment required.

Request Paid Private POC

How success is adjudged

The 5 Pillars of Adjudged Success

The Free POC is adjudged successful upon validating correct outcomes, precision, stability, and engineering acceptance.

01 | Outcomes

Quantifiable economic yields and optimization recommendations validated.

02 | Accuracy

Predictions of coking thickness and baselines meet accuracy limits.

03 | Gen AI

AI Assistant correctly answers process operator queries inside workflows.

04 | Solution Uptime

DCS data flows, agent connections and system host achieve 99.9% uptime.

05 | Engineering

Process and operations engineers accept recomendations & tool UI.

Post-POC Transition Roadmap

IF ADJUDGED SUCCESSFUL

Upon verification of success criteria, the program transitions into a guaranteed contract for a **minimum of four roll-out projects** across your plant assets.

IF ADJUDGED UNSUCCESSFUL

Ingenero absorbs all setup and operations costs. The client pays **nothing**. Ingenero retains only the branding rights to list the client name and corporate logo as a case study participant.

TECHNICAL SPECIFICATIONS & ONE-PAGERS

Whitepapers & Technical One-Pagers

Download executive whitepapers, OPC historian streaming security guides, and asset-specific 17 Process Suite technical one-pagers.

PDF WHITEPAPER 16 Pages • 4.2 MB

IngeneroX360 AI Platform Architecture

Comprehensive technical blueprint detailing real-time OPC historian ingestion, hybrid digital twin simulation engine, and multi-variable optimization math.

TECHNICAL SPEC SHEET 8 Pages • 2.8 MB

IngeneroX 13 Autonomous Agents Spec

Technical data sheet covering DataHubX, TrendX, BaseX, OptimaX, AlertX, HybridX, PENAI, and APCperformX input tags, calculation algorithms, and outputs.

ONE-PAGER PDF 2 Pages • 1.4 MB

OlefinsX360 Ethylene Cracker One-Pager

Asset one-pager covering pyrolysis furnace tube metal temperature validation, pass-by-pass run-length forecasting, and steam-to-hydrocarbon ratio optimization.

ONE-PAGER PDF 2 Pages • 1.2 MB

COKERX360 Delayed Coker One-Pager

Operational reference one-pager for delayed coker drum spalling prevention, overhead vapor line fouling monitoring, and anti-foam injection automation.

ONE-PAGER PDF 2 Pages • 1.1 MB

AmmoniaX360 Synthesis Loop One-Pager

Synthesis converter loop purge fraction optimization, thermodynamic equilibrium solver details, and compressor power reduction specs.

SECURITY GUIDE 12 Pages • 3.5 MB

Cybersecurity & OPC UA Integration Guide

Enterprise OT/IT security whitepaper covering read-only OPC gateways, encrypted TLS buffers, and zero-trust plant network isolation protocols.

Get In Touch

Contact Ingenero AI Solutions

Connect directly with our process engineering AI domain experts to discuss custom deployments, platform demos, or Free POC evaluation.

Send Us a Message

Full Name *

Work Email *

Company / Refinery *

Solution of Interest

Message / Requirement Details

Global Offices

Houston Office

Ingenero Inc.

4615 Southwest Fwy, Suite #320
Houston, TX 77027

+1 713 223 9940

usa@ingenero.com

Mumbai Office

Ingenero Technologies (India) Pvt. Ltd.

Unit No. 2, 8th Floor, A Wing, i Think Techno Campus, Pokhran Road No. 2, Thane (W), Mumbai, Maharashtra 400 607

912261764500

india@ingenero.com

Need immediate technical assistance?

Our 24/7 process engineers are available online.

Email Us

Powering Smarter Refining & Petrochemical Operations

Our Partners

Validated by Operations VPs & Plant Leaders

Two Distinct Product Offerings

IngeneroX Platform

IngeneroX360AI Process Suites

Unlock the Power of Process Data. No Code. Real Time. Industrial Scale.

IngeneroX Agent Telemetry Console LIVE SIMULATOR

DataHubX

IngeneroX360AI Offerings Catalog

CDU-VDUX360

FCCX360

COKERX360

OlefinsX360

MethanolX360

MTBEX360

MLOpsx360

ORAX360 / TAMX360

ReliabilityX360

PolymersX360

EO/EGX360

AmmoniaX360

ASUX360

BoilerX360

WorkFlowX360

GENAIX360

EnergyX360

GASX360

Benefits Realization

OlefinsX360 (Furnace)

COKERX360 (Delayed Coker)

EnergyX360 (Utility Network)

Interactive Dashboards Showcase

IngeneroX360AI Process Suites

IngeneroX Platform Tools

Industrial Case Studies

End-to-End AI Workflow Architecture

Case Configuration

Tag Mapping & Ingestion

Model Execution & Dashboards

Actionable Insights & GenAI

Showcase Demo Videos Library

Select a Demo Video

Select a Demo Video

Proof of Concept (POC) Program

OPTION A: Free 30-Day POC Program

OPTION B: Paid Private POC

The 5 Pillars of Adjudged Success

01 | Outcomes

02 | Accuracy

03 | Gen AI

04 | Solution Uptime

05 | Engineering

Post-POC Transition Roadmap

Whitepapers & Technical One-Pagers

IngeneroX360 AI Platform Architecture

IngeneroX 13 Autonomous Agents Spec

OlefinsX360 Ethylene Cracker One-Pager

COKERX360 Delayed Coker One-Pager

AmmoniaX360 Synthesis Loop One-Pager

Cybersecurity & OPC UA Integration Guide

Contact Ingenero AI Solutions

Send Us a Message

Global Offices

Houston Office

Mumbai Office

Need immediate technical assistance?

Dashboard Aspect