ingeneroX360 AI Suite

360° Decision Support to Drive Units to Full Operational Potential

A modular, historian-connected AI platform that monitors every angle of your refining units. Ingenero360AI bridges process parameters, equipment health, emissions, and economics to prevent sub-optimization and drive your plant to its maximum design potential.

Olefin Furnace Unit

Yield maximization, furnace run length forecasting, tube plugging probability, TLE & convection bank efficiency, and decoke effectiveness.

+1-2% Ethylene Yield +10% Run Length

Delayed Coking Unit

Heater fouling, coke drum cycle behavior, rotating equipment reliability, light ends fractionation, and unit energy optimization.

+3% Production +8% Run Length

LIMITED TIME PROGRAM

Deploy IngeneroX360AI Free for 30 Days

Get a risk-free Proof of Concept (POC) deployed on any single operational asset. Validate recommendations, model precision, and GenAI workflows before enterprise commitment.

Olefin Furnace Unit

FurnaceX360 Application

Maximizing Ethylene Yield & Run Length with 360° AI Precision

A complete 360-degree approach to cracking furnace performance. By synthesizing process constraints, coil tube temperatures (TMT), fuel rates, feed API slates, and decoking cycles, FurnaceX360 helps you drive the furnace unit to its absolute maximum operational potential.

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+1-2%

Overall Ethylene Yield

From overall furnace system optimization

+10%

Furnace Run Length

Optimum feed and COT adjustment

5-8%

Decoke Effectiveness

Past level decoke optimization w/rt burning

Interactive Showcase

360° Dashboard & Operational Analytics

Inspect individual functional dashboard screenshots. Click on any panel to view in full-screen lightbox zoom.

furnaceX360 Model Agent Suite

Thermal & Fuel Efficiency

Compares energy efficiency among the furnaces and warns for higher limit breaches.

Environment KPIs

Estimates thermal and fuel flux, warning for higher limit breaches.

Decoke Efficiency

Plans efficient decoke burning and suggests improvements.

Tube Plugging Probability

Estimates plugged tubes and warns early for corrective action.

Run Length Forecasting

Forecasted values help schedule decoking efficiently with sliding options.

Feed Planner

Assists in feed planning based on future feed availability.

Delayed Coking Unit

CokerX360 Application

Optimizing Drum Cycles, Heater Fouling & Fractionation with 360° Vision

Delayed coking operations require a 360-degree synthesis of thermal cracking behavior. CokerX360 integrates drum levels, clean TMT baselines, overhead fouling indexes, compressor health, and fractionation variables to maximize liquid yield and drive coker uptime to its true potential.

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+3%

Potential Production Increase

From optimized run length & efficient spalling

+8%

Furnace Run Length

Optimum feed and COT adjustment

5–8%

Spalling Effectiveness

Spall timing on bottom TMT recovery

Interactive Showcase

360° Dashboard & Drum Cycle Analytics

Inspect individual functional coker dashboard screenshots. Click on any panel to view in full-screen lightbox zoom.

CokerX360 Model Agent Suite (8 Specialized Agents)

Clean TMT

Predicts clean TMT baseline and tracks extent of coke deposition.

Spalling Efficiency

Provides efficient spalling tracking and suggests performance improvements.

Drum Outage

Estimates coke height and warns early of foam-over and carryover.

Overhead Line Fouling

Predicts fouling and suggests optimized quench rates improving liquid yield.

Coke HGI

Predicts Hardgrove Grindability Index based on crude slate and feed API.

Coke Drum Reliability

Outlier detection identifies process anomalies and flags potential failures.

Compressor Reliability

Outlier detection for tracking wet gas compressor health and stability.

Controller Monitoring

Tracks control loop performance and ranks tuning gaps across the unit.

IngeneroX360 End-to-End AI Workflow Architecture

From initial engineering case configuration to automated sensor tag mapping, real-time model execution, dashboard rendering, and GenAI assistant workflows.

Case Configuration

Define asset hierarchy (furnace, auxiliary drums, fractionator, pass map, TMT). Configure heater geometry, tube grouping, burner type, and operating modes (normal, decoking, hot standby).

Tag Mapping & Ingestion

Plug-and-play historian connectivity maps DCS tags (TMT, pass flows, COT, feed rate, API slate, quench). Automated tag validation and steady-state framing.

Model Execution & Dashboards

Domain & ML agents compute coking rates, fouling, and KPIs against design baselines. Engineers assemble custom views and interactive trends on demand.

Actionable Insights & GenAI

Outputs delivered as ranked, quantified action tables (Effect vs. Cause vs. Suggestion). GenAI Assistant answers plant operational queries instantly.

Live Actionable Recommendations Preview

Active Operational Queue

Effect Message	Cause Message	Actual	Optimum	AI Suggestion
TRAIN1 D1 DRUM OVERHEAD LINE FOULING	TRAIN1 D1 LOW QUENCH FLOW	32.17	35.26	INCREASE QUENCH FLOW TO MAINTAIN QUENCHED OVERHEAD TEMPERATURE
TRAIN2 D1 DRUM OVERHEAD LINE FOULING	TRAIN2 D1 LOW QUENCH FLOW	85.32	87.78	INCREASE QUENCH FLOW TO MAINTAIN QUENCHED OVERHEAD TEMPERATURE

Showcase Demo Videos Library

Explore live demonstrations of our advanced Agentic AI applications and process optimizers.

Select a Demo Video

Choose any video from the explorer list below to watch operational flows and dashboard features.

Industrial AI

Select a Demo Video

Click any item in the list below to learn about the respective module, virtual analyzers, and optimization goals.

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IngeneroX360AI Proof of Concept (POC) Program

RECOMMENDED / ZERO RISK

OPTION A: Free 30-Day POC Program

Deploy on any single asset (e.g. 1 Furnace / 1 Coker Train)

$0 Licensing Fee SAVE $750K USD

30 Days Free Runtime: Starts immediately after setup and calibration phase.
Full Feature Set: Access to all real-time model executors, tag mappings, and GenAI tools.
Guaranteed Transition: Roll out to a minimum of 4 projects only if success criteria are met.
Note: If adjudged unsuccessful, Ingenero bears all costs and retains only the right to display the client name & logo as a case study.

Download POC One-Pager (PDF) Apply for Free POC Program

OPTION B: Paid Private POC

Confidential Custom Validation

$750,000 USD Flat Fee

30 Days Runtime: Complete historian and process model deployment.
CONFIDENTIALITY: Strictly private execution (zero brand/logo showcase rights).
No rollout guarantees or commitment required.

Request Paid Private POC

How success is adjudged

The 5 Pillars of Adjudged Success

The Free POC is adjudged successful upon validating correct outcomes, precision, stability, and engineering acceptance.

01 | Outcomes

Quantifiable economic yields and optimization recommendations validated.

02 | Model Accuracy

Predictions of coking thickness and baselines meet accuracy limits.

03 | Gen AI Precision

AI Assistant correctly answers process operator queries inside workflows.

04 | Solution Uptime

DCS data flows, agent connections and system host achieve 99.9% uptime.

05 | Engineer Acceptance

Process and operations engineers accept recomendations & tool UI.

Post-POC Transition Roadmap

IF ADJUDGED SUCCESSFUL

Upon verification of success criteria, the program transitions into a guaranteed contract for a **minimum of four roll-out projects** across your plant assets.

IF ADJUDGED UNSUCCESSFUL

Ingenero absorbs all setup and operations costs. The client pays **nothing**. Ingenero retains only the branding rights to list the client name and corporate logo as a case study participant.

Enterprise Architecture

Platform Delivery, Flexibility & Scale

Historian Connectivity

Plug-and-play seamless integration with all leading plant historians and DCS.

Simulation Integration

Third-party refinery simulators integrate without any custom coding work.

GenAI Assistant

Answers plant operational questions directly within the daily engineering workflow.

Flexible Slate & KPIs

Any crude slate; selectable KPI sets; selectable virtual analyzers.

Custom Dashboards

Engineers assemble the precise views and interactive trends their unit needs.

Expert Commissioning

Configured, validated, and commissioned per site by Ingenero process engineers.

360° Decision Support to Drive Units to Full Operational Potential

Deploy IngeneroX360AI Free for 30 Days

Maximizing Ethylene Yield & Run Length with 360° AI Precision

360° Dashboard & Operational Analytics

furnaceX360 Model Agent Suite

Thermal & Fuel Efficiency

Environment KPIs

Decoke Efficiency

Tube Plugging Probability

Run Length Forecasting

Feed Planner

Optimizing Drum Cycles, Heater Fouling & Fractionation with 360° Vision

360° Dashboard & Drum Cycle Analytics

CokerX360 Model Agent Suite (8 Specialized Agents)

Clean TMT

Spalling Efficiency

Drum Outage

Overhead Line Fouling

Coke HGI

Coke Drum Reliability

Compressor Reliability

Controller Monitoring

IngeneroX360 End-to-End AI Workflow Architecture

Case Configuration

Tag Mapping & Ingestion

Model Execution & Dashboards

Actionable Insights & GenAI

Live Actionable Recommendations Preview

Showcase Demo Videos Library

Select a Demo Video

Select a Demo Video

IngeneroX360AI Proof of Concept (POC) Program

OPTION A: Free 30-Day POC Program

OPTION B: Paid Private POC

The 5 Pillars of Adjudged Success

01 | Outcomes

02 | Model Accuracy

03 | Gen AI Precision

04 | Solution Uptime

05 | Engineer Acceptance

Post-POC Transition Roadmap

Platform Delivery, Flexibility & Scale

Historian Connectivity

Simulation Integration

GenAI Assistant

Flexible Slate & KPIs

Custom Dashboards

Expert Commissioning

Deploy IngeneroX360 Across Your Units

Dashboard Aspect